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| LORS WIRE HARNESS WELDERS |
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| These welders are all designed for: |
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• Wire Harness Welding |
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• Wire Splicing |
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• Solid and Stranded Wire Fusing |
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| LORS Vertical Bench Type Resistance Welder, designed for fusing copper wires for harnesses. Available in sizes from 20 KVA to 70 KVA, depending on customer application requirements. |
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| FEATURES: |
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Built-in Microprocessor-Type Weld Control enables easy programming of up to 13 different parameters in up to 50 stored weld schedules, allows customization for any application. Complete with 300 amp air cooled SCR contactor. |
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Built-in Welding Transformer, water cooled, wired to operate on 460 volts, single phase, 60 hertz (other voltages/frequencies available, ask for details). |
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Air Operated Head Assembly with air cylinder. |
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Tip dress: manual control, low-impact type. |
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Lubrication-Free Air System comprised of combination filter, pressure regulator (pressure regulators mounted in a position to face the operator for easy dial reading). Includes single-solenoid air valves, speed controls, pressure switch (stops welder from firing if the weld cylinder does not have the proper air pressure). |
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Air Lockout Valve. |
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Water flow sight indicator. |
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Water saver feature, with water valve. |
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Safety shields for operator safety. |
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Proximity switch to disable welder when safety shield is removed. |
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Key type run/set-up switch. |
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E-Stop (mushroom-style push-button emergency stop). |
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Magnetic Circuit Breaker, to disconnect power to the welder. |
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Fixed Lower Knee. |
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Quick Change (5 minutes or less) Weld Tooling, comprised of small diameter clamp cylinder, zirconium walls with adjustment to permit fusing copper wire for the assembly of wire harnesses and set-up to accept tungsten electrodes for fusing two 20 gauge copper wires. |
| NOTE: Specifications may be altered to suit customer needs – please call for details. |
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| LORS Vertical Press Type Resistance Welder, Model 1100APP-SPL, 12” Throat Depth, 100 KVA-rated (other KVA ratings available to suit various customer applications). Designed to fuse large-area wire harnesses, up to 0.400 width x 0.194 height (other sizes available, call for details). |
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| FEATURES: |
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Heavy duty welded steel frame. |
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Manually operated tip alignment valve for quick set-up and easy tip dressing. |
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Operator selectable Set-up/Run safety switch permits deactivating welder initiation circuit for greater operator safety during set-up, tip dressing or changing electrodes. |
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100 KVA Welding Transformer, water cooled, with integral tap switch permits decreasing weld current when welding thinner materials. Wired to operate on 460 volts, single phase, 60 hertz (other KVA Ratings, voltages/frequencies available, ask for details). |
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Microprocessor-Type Weld Control enables easy programming of up to 13 different parameters in up to 50 stored weld schedules, allows customization for any application. Complete with 1200 amp water-cooled SCR contactor and 200 amp magnetic circuit breaker. |
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Lubrication-Free Air System comprised of combination filter, pressure regulator (pressure regulators mounted in a position to face the operator for easy dial reading). Includes single-solenoid air valves, speed controls, pressure switch (stops welder from firing if the weld cylinder does not have the proper air pressure). |
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Water flow indicator. |
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Plexiglas Shields for operator safety, with safety to stop welder operation when shield is removed. |
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Key type Run/Set-up switch. |
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Ejector-type water cooled holders with one tungsten holder and one set each of tungsten electrodes to fuse wires with 35 mm² and 90 mm² areas (other sizes available). Tungsten electrodes are held with one set screw for easy waterless exchange. |
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Tooling, comprised of clamp cylinder, zirconium walls with adjustment to permit fusing different wire square area. |
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Water saver, installed in welder control to stop water flow when machine is not in operation or power is disconnected. |
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Electric weld counter. |
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Manual Switch, to open/close clamp cylinder. |
| NOTE: Specifications may be altered to suit customer needs – please call for details. |
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| LORS Vertical Press Type Resistance Welders, Model 787-V2. Designed for fusing copper wires for harnesses. Available in sizes from 20 KVA to 70 KVA, depending on customer application requirements. |
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| FEATURES: |
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Weld Control, Microprocessor-type, with 50 weld schedule capacity. Each weld schedule may be programmed with up to 13 adjustable features, including pulsation. Complete with integrally-mounted 1200 Amp water-cooled SCR contactor and 100 Amp two-pole circuit breaker. |
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Built-in Welding Transformer, water cooled, wired to operate on 460 volts, single phase, 60 hertz (other voltages/frequencies available, ask for details). |
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Air Operated Head Assembly with air cylinder. |
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Ejector-type water cooled electrode holders. |
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Includes top and bottom electrodes to accept tungsten tips. Tungsten tips are held in place with one set screw for easy waterless exchange. |
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Tip dress, manual control, low impact type. |
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Lubrication-Free Air System comprised of combination filter, pressure regulator (pressure regulators mounted in a position to face the operator for easy dial reading). Includes single-solenoid air valves, speed controls, pressure switch (stops welder from firing if the weld cylinder does not have the proper air pressure). |
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Air supply lockout control. |
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Hinged base mount for single stage electric foot switch. |
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Water saver. |
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Key type run/set-up switch. |
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Fixed lower knee. |
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Includes Weld Tooling, comprised of clamp cylinder, zirconium walls with adjustment to permit fusing copper wire harnesses assemblies. Tooling provided with one set of tungsten electrodes for one combination of wires to be fused (please specify size). No water cooling needed for weld tooling. |
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Plexiglas Safety Shields for operator protection and safety. |
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Weld counter. |
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Water saver, installed in welder control to stop water flow when machine is not in operation or power is disconnected. |
| NOTE: Specifications may be altered to suit customer needs – please call for details. |
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